With decades of experience in the oil free technology, Chicago Pneumatic compressors can handle a wide variety of gases and gas mixtures and can be tailored to the specific requirements of your processes.
oil free reciprocating compressor pdf
Oil-free compression with PTFE piston rings and long distance pieces safeguards gas quality. We choose to deliver the best as we know that even the slightest contamination of oil is unacceptable and could lead to high risks in many applications.
Used in applications where compressed air requirements are low, Chicago Pneumatic piston compressors are available in many variants, making them suited to any production activity. Mobile, low or high-pressure, on-frame or vessel-mounted, they are designed to meet intermittent compressed air demands.
quincycompressor.comQPNC-500quincycompressor.comQDHT-1000quincycompressor.comAir Quality ClassificationISO 8573.1 WSNBulk LiquidDP1Quincy Rotary ScrewWet Receiver1gal/CFMand/orMistEliminatorDP2Dry Receiver5gal/CFMCSN1 Micron0.1 PPMDP3CPN0.01 Micron0.01 PPMDP5ACN0.003 PPMVapor & OdorsSolidsMicronISOPDPISOPPMISO0.011+38F40.01110.77380.011+38F40.003111.881412-40F20.0119.26340.011-40F20.003110.371012+50F60.0127.85380.011+50F60.003110.068912-40F20.0119.26340.011-100F10.001114.2979MoistureOilpsiMbarRefrigerated Air DryerQPNC Non-CyclingQPCD CyclingDP4WetSystemAvg. DPQuincy Reciprocating...
Compact AIRBOX and AIRBOX CENTER units featuring air receiver, dryer and optional filters are delivered ready for connection and immediate operation. Controlled by the SIGMA CONTROL 2 electronic controller, the integrated reciprocating compressor produces quality oil-free compressed air.
AIRBOX and AIRBOX CENTER compact oil-free reciprocating compressor systems are perfectly suited to applications requiring clean compressed air, such as those found in laboratories, the pharmaceutical industry and the food & beverages industry.
Champion provides the highest quality reciprocating and rotary air compressor systems, parts and service. Champion utilizes a century of experience in designing and manufacturing air compressor systems.
Most oil-free compressors utilize other materials like water or a Teflon coating to keep the mechanism running smoothly. Because the lubrication of bearings and gears is all external to the compression chamber, proper sealing prevents any oil from contaminating the compressed air. The result is a 100% oil-free air supply. Some oil-free designs have even removed metal-to-metal contact within the compression chamber, eliminating the need for oil-based and synthetic lubrication altogether.
The best air compressor for your facility will depend on your specific application. Oil-free compressed air is critical for many applications where oil contamination can damage production equipment or cause product spoilage and recalls. These compressors are the perfect solution to ensure your processes meet the highest air purity standards. In contrast, oil-injected compressors typically have a more durable design and can last longer than oil-free models.
Oil-less air compressors start by bringing in outside air through their unloader valve and passing it through an inlet air filter (or filters) in order to ensure that the air is clean. The filter will limit damage to your compressor and its internal components. These filters are typically fine enough that they keep out dust, dirt and small debris.
The average compressor element will operate at around 2.5 bar, and compressing air alone can make the unit operate at a temperature of up to 180 degrees. That can be more than twice as high as the temperature that oil-lubricated compressors reach, due to the lack of a flowing medium that whisks away heat.
Compressing air generates heat that limits the oxygen content of the air, thus reducing its density. Cooling the air essentially acts as a simple method for allowing denser and more oxygen-rich air to be again used by the engine, which in turn provides more fuel and improves the power output when the air compressor is working with a combustion engine.
As air flows to the aftercooler, it will pass through a check valve designed to prevent any backflow, ensuring that air continues to compress and fill your tank. Backflow will damage your equipment and cause a major failure of the air compressor.
Detection equipment in your air compressor tank will monitor the level of air you have. When it falls below a specified level, the air compressor will turn back on and start working to rebuild the pressurized air in the tank. The pressure switch is what is used to monitor and turn the compressor off and on.
The gearbox of your air compressor is used to drive the two compressor elements via the electromotor. Gearboxes need lubrication to operate properly and can be costly to replace, so maintenance checks should review them on a regular basis. The oil in your gearbox will lubricate the internal gears and bearings, as well as the bearing and timing gear located inside of each compressor element.
Reciprocating air compressors use positive displacement, which generates air pressure via two sides that provide either suction or discharge. Positive displacement is suitable for compressing small amounts of air at high pressures and can quickly dissipate the heat from compression.
Oil-free rotary screw compressors opt for non-contacting carbon ring seals to aid their cooling. These seals prevent any oil from entering the air stream inside of the air compression unit. Sectioned-off coolant is used and kept on the other side of the seal for easy cooling.
Scroll technology is an advanced air compression system that includes one mobile and one stationary spiral, which work together to bring air into the chamber for compression. Air is compressed within the spiral by decreasing the volume of the air, then directing the air to the center of the compressor to be cooled.
The biggest advantage of this technology is that there is no residual friction or wear on the system because the spirals never contact each other. In many cases, these compressors also work more smoothly, producing a different sound from other compressors. Some may require lubricant, but many common models operate with an oil-free design.
Oil-free air compressors are a more thoughtful choice and require careful consideration for your operations. The fundamentals of how oil-less air compressors do their work means you could be looking at lower costs, a better footprint and cleaner air.
Quincy Compressor offers a suite of oil-free air compressors and can make recommendations specific to industries such as electronics, pharmaceuticals, textiles and food and beverage applications. We stick to the ISO 8573-1: 2010 standard to ensure that your air purity needs are always met.
The A-series reputation has been built on quality, reliability and accessibility to all components. Products include air-cooled bare compressors, boosters and vacuum pumps. A-Series compressors include heavy duty cast iron construction, counterbalanced crankshaft to ensure smooth operation, deep-finned cylinders and heads, which quickly dissipate the heat of compression. Superior lubrication is accomplished through a gear driven positive displacement oil pump powered by the crankshaft. A-series bares and boosters are ideal for petroleum refineries, oil rigs, plant air and vacuum, ore mines, engine starting and well head servicing.
Belliss & Morcom have become the recogized industry leaders, where customers globally enjoy greater productivity and lower operating costs. Belliss & Morcom compressors set the standard for reliable, efficient and cost-effective PET bottle blowing operations.
Our high pressure air and gas compressors offer a unique range which serve a broad range of industries and applications. Available as air or water-cooled units, that can be supplied as standard configured sets or as custom engineered packages.
WB-12 reciprocating air compressors are available in lubricated or oil-free models, and can be driven by direct-coupled or V-belt driven by electric motors, or a variety of engines and turbines. V-belt drives can be employed to drive J-Series compressors, for most applications up to 350 hp.Compressors are available from 25 to 750 hp, for atmospheric or booster applications. Compressed gases include Air, Argon, Nitrogen, Methane, Carbon Dioxide, and other mixtures.
Air compressors are simply devices that pressurize air to the desired level and push it out into a space in a steady stream. Air compressors come in a variety of sizes, configurations and types. There are a few different types of air and gas compressors that we offer at The Titus Company, including:
If you need help deciding which air compressor is right for you, get in touch with us now and one of our trained air compressor professionals will help determine the perfect air compressor for your application.
Keep in mind that in addition to the commercial-grade air compressor and gas compressor products we provide, we also offer a complete range of air compressor services, including regular air compressor system maintenance, compressor rebuilding service and even emergency repair for air compressor products. If you need repair, rebuilding or maintenance for air compressors, contact us right away.
Oftentimes the simplest and lowest cost option, reciprocating compressors have wide application in workshops, light manufacturing and auto repair & painting applications, as well as point-of-use applications in many medium to large industrial plants for serving certain high demand, short duration applications such as blow-down cycles of bag house filters.
For many medical, laboratory, pharmaceutical or food and beverage applications having oil-free compressed air is an absolute must. In many of these applications oil-free reciprocating compressors offer just the right combination of up-front cost and efficiency to meet the need. 2ff7e9595c
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